Screen Printing Tip 101
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How to Create Custom Halftone Screens for Photographic‑Quality Prints

Creating a halftone screen that truly complements a photographic image is part‑and‑parcel of achieving gallery‑worthy prints. While most designers rely on the default 45 LP/mm (lines per millimeter) 45° angle screens that come with their software, a custom screen---tuned to the specific tonal range, grain structure, and aesthetic of the photograph---can make the difference between "good" and "stunning". Below is a practical, step‑by‑step guide that walks you through the entire workflow, from image preparation to final output, using widely available tools (Adobe Photoshop, Illustrator, and free alternatives).

Understand the Basics

Concept Why It Matters
Screen Frequency (LP/mm or LPI) Determines dot size. Higher frequencies yield finer detail but require smoother paper and higher resolution presses.
Screen Angle Prevents moiré when multiple inks overlay (CMYK). Typical angles: C = 15°, M = 75°, Y = 0°, K = 45°.
Dot Shape Round gives smoother gradations; elliptical or line screens can add texture or simulate artistic processes.
Tone Curve (Dot Gain) Influences how much ink builds up on paper. Adjust to match the paper's physical dot gain (often 20‑30%).

Understanding these parameters lets you make informed decisions later in the process.

Prepare Your Photograph

  1. Work in a Linear Colour Space

    • Convert the image to a linearised profile (e.g., Adobe RGB (1998) → Linearized).
    • This ensures that halftone dot sizes respond proportionally to tonal values.
  2. Resize to Final Print Dimensions at Press Resolution

    • Most high‑quality presses work at 300 dpi (≈ 118 LP/mm).
    • Example: A 12×18 in print → 3600 × 5400 px.
  3. Apply a Soft‑Proofing Profile

    • Choose the paper/press combination (e.g., "Fogra29 on glossy coated") and enable Soft Proof with Relative Colorimetric rendering.
  4. Fine‑Tune Contrast with Curves

    • Slightly lift the shadows and tame the highlights; you'll see the effect clearly once the halftone pattern is applied.

Choose the Right Screen Frequency

Print Type Recommended Frequency Typical Paper
Fine Art Gloss 80‑120 LP/mm Hot‑press, smooth
Magazine/Newsprint 45‑55 LP/mm Uncoated, slightly textured
Canvas or Rough Textured 30‑40 LP/mm Textured, low‑resolution

Rule of thumb:  Never exceed the paper's limit. If the paper can't hold the ink density required for a high frequency, the dots will bleed, flattening mid‑tone detail.

Build a Custom Halftone in Photoshop

Note: Photoshop's built‑in Halftone Pattern filter has limited control over dot shape. For advanced customization, Illustrator's Effect → Pixelate → Color Halftone or third‑party plug‑ins (e.g., OnOne's SnapCutter) can be used.

4.1 Create a Frequency‑Dependent Curve

  1. Duplicate the Image Layer → Ctrl+J.

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  2. Convert to 8‑bit (if not already).

  3. Apply Filter → Pixelate → Color Halftone.

    • Set Screen Angles (C = 15°, M = 75°, Y = 0°, K = 45°).
    • Frequency = your selected LP/mm × 2.54 (to get LPI). Example: 75 LP/mm → 190 LPI.
  4. Mask the Halftone (optional):

    • Add a Layer Mask.
    • Paint black over areas you want to stay smooth (e.g., solid colours, skin tones).

4.2 Adjust Dot Gain

  1. Create a Curves Adjustment Layer above the halftone.
  2. Select the Red (or composite) channel and pull the curve slightly upward in the mid‑tone region to simulate the paper's dot gain.
  3. Preview in Proof Colors mode to see the final printed look.

Refine Using Vector Halftones (Illustrator)

Vector halftones let you control dot shape , size distribution , and smoothness beyond raster filters.

  1. Place the High‑Resolution Photograph in Illustrator.

  2. Select the image → Object → Rasterize : set Resolution 300 ppi.

  3. Apply Effect → Rasterize → Halftone Screen:

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    • Frequency = desired LP/mm × 2.54.
    • Screen Type = Round , Elliptical , or Line (experiment).
    • Angle = standard CMYK angles.
  4. Expand Appearance (Object → Expand ). This converts the halftone into editable vector paths.

  5. Edit Specific Areas : use the Direct Selection Tool to select and modify individual dots---great for adding subtle artistic flair or correcting problematic clusters.

Simulate Print Output

Before sending to the press, run a digital proof:

Method Steps
Soft‑Proof (Photoshop) View → Proof Setup → Custom → select press profile. Check Simulate Paper Texture and Simulate Black Ink.
GCR / UCR Check (Illustrator) Use Separations Preview (Window → Separations) to verify that each colour channel stays within printable limits.
Spot‑Check on a Calibrated Monitor Use an X‑Rite i1Display Pro or similar device to ensure colour accuracy.

If the proof reveals broken halftone lines or excessive grain, return to step 4 or 5 and tweak frequency/angle/dot‑gain settings.

Export for Press

  1. File → Export → Save for Web (Legacy) -- PNG‑24 for on‑screen proof only.
  2. File → Export → Adobe PDF (Print)
    • Preset: Press Quality
    • Compression: ZIP (lossless) or Maximum JPEG if file size is a concern.
    • Output: Convert to Destination (CMYK) -- choose the press's ICC profile.
    • Marks & Bleeds: Add appropriate bleed (usually 3 mm) and printer's marks.

Tips & Tricks for Photographic Excellence

Situation Recommended Action
Fine Detail (e.g., hair, foliage) Use a higher frequency (≥ 100 LP/mm) and round dot shape.
Strong Textures (e.g., brick, fabric) Consider an elliptical screen at a lower frequency to preserve texture.
Low‑Contrast Scenes Boost mid‑tone contrast before halftoning; a subtle S‑curve can prevent flat‑looking prints.
Paper with High Dot Gain Reduce frequency by ~10% and apply a negative dot‑gain curve (pull down mid‑tones).
Limited Ink Wetting (e.g., UV‑cured prints) Keep dot size larger (lower frequency) to guarantee complete coverage.

Common Pitfalls & How to Avoid Them

Pitfall Symptom Fix
Moiré patterns Colored ripple lines appear in gradients. Adjust screen angles (use "Screen Angle Calculator" tools) or change frequency.
Banding Distinct steps in what should be a smooth gradient. Increase image bit depth (16‑bit) before halftoning, or add a subtle noise layer before conversion.
Ink Bleed Dots merge, losing detail. Lower frequency, check press's dot gain chart , or select a smoother paper.
Loss of Detail in Shadows Black areas appear solid, no texture. Lift shadows slightly in the Curves panel before halftoning.
File Size Explosion PDF > 250 MB; press rejects file. Use ZIP compression, flatten layers after final proof, or rasterize selective portions.

Final Thoughts

Custom halftone screens are not a "set‑and‑forget" tool. They demand a dialogue between image characteristics , paper qualities , and press capabilities . By following the workflow outlined above---preparing the photograph in a linear colour space, selecting the appropriate frequency, shaping the dot structure, and rigorously proofing---you give each print the chance to reveal the full richness of the original photograph.

Take the time to experiment with dot shape and frequency on a small test strip before committing to a full‑size run. The extra effort not only improves visual fidelity but also demonstrates a professional level of craftsmanship that clients and galleries will notice.

Happy halftoning!

If you have any questions or want to share your own custom screen experiments, feel free to drop a comment below.

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